Romidot with years of development and experience with hundreds of successful installations in Profiles Extrusion plants, have spurred the development of the Romidot RomiShape\AL-A3 system and redefined the meaning of Profile Inspection & Measurement when invented the concept of the RomiShape in 1994.
Romidot RomiShape\AL-A3 is a Scanner based concept for Profile Inspection at Production floor environment, designed and developed to inspect the Geometrical dimensions of wide range of Aluminum profiles, such as Industrial Profiles, Construction Profiles and Door & Windows profiles, profiles with inspection requirements such as GD&T, etc.
Romidot RomiShape\AL-A3 utilizes a high resolution scanner technology that scans directly with a reflection mode the cross section of the sample profile. The scanning area size of the machine is 420x290mm. The scanner technology requires a clean sample surface, with sharp edges no burrs, as achieved by the Romidot Special Sample Saw machines Romidot SM420U and Romidot SM600.
RomiShape\AL-A3 system (same as other Romidot scanner based systems), is unique from the other competitive scanner systems concept. Romidot RomiShape systems are the only systems that working with a reflected and direct illumination concept, that brings accurate & true image-data of the profile cross section shape to the scanners camera. Romidot competitive systems, with scanner concept, working with Back Light illumination have a major shortfall. The shadow casted on the scanner surface, due to sample’s height inclination (non-perpendicularity to the surface), is equal to the entire systems accuracy or more and results in overall false results especially in small entities.
The accuracy and the repeatability of the RomiShape\AL-A3 is ≤25µm and the measuring cycle time for the largest sample profile for all the entire scanning area size is ≤16sec while for typical sample size, measuring cycle time is ≤7sec.
Romidot RomiShape\AL-A3 system installed integrally with the Romidot Shadow application – including Romidot DimPack an engineering application for prepare the measuring programs for automatic inspection, Romidot ViewPack, and Romidot StatPack applications – an automatic SPC application that allows in “one click” to get full SPC reports and Graphs.
Romidot RomiShape\AL-A3 system can work as a standalone machine or in configuration of plant corporate network.
Features & Benefits
Simplified sample preparation – eliminates sensitivity to sample condition and operator variance.
High accuracy and repeatability – ensures compatibility with tight tolerances and complex dimensions.
Extremely fast cycle time – fast reaction to situations and no time loss.
No sample setup, referencing or focusing, simply place the sample in the cradle against the glass – easy to operate and free of operator error and variance.
Automatic measurement with PASS / FAIL decision support and detailed measurement reports – provides fast response on the production floor to help react quickly and eliminate scrap and losses.
Automatic archiving of profiles’ images and dimensions reports – traceability and compatibility with quality managements standards and procedures.
Network operation – real time distribution of quality related information throughout the plant.
Rugged design and few moving parts – reliable operation in production conditions.
Data collected to an automatic SPC application.
|Accuracy & Repeatability (*)||±25µm (±0.001”)|
|Measuring Time||For largest sample profile ≤16sec Typical sample profile ≤7sec|
|System Location||Production floor|
|System stabilization elements||Special shock absorbers|
|Sample length||≤ 150mm (≤6”)|
|System dimensions (L x W x H)||1200mm x 780mm x 1300mm|
|Weight||220 Kg.(484 lb)|
|Electricity||220V~240VAC (10A) 110V (16A)|
|Operating System||Win10Pro 64bits|
|Basic mode Software applications||Romidot Shadow Romidot StatPack|
(*) In accordance with ISO 10360-2, and for basic features such as opposite linear edges, diameter & centers and wall thickness, etc.