Romidot with years of development and experience with hundreds of successful installations in Profiles Extrusion plants, have spurred the development of the Romidot Vision-H700.
Romidot Vision-H700 is a Camera based concept for Profile Inspection in Production floor environment, utilizes a high resolution camera technology with a state-of-the-art Tele-centric optical lens concept that designed and developed specially for Giant and Large Industrial and Automotive Aluminum profiles. These types of profiles, with specials inspection requirements such as GD&T, Best-Fit, Assembled Profiles Structures, etc., their traditional metrology inspection process is limited and takes long time and high costs .The Vision-H700 offers detailed, accurate & repeatable, and quick measurement cycle therefore, it is the best solution for the Aluminum Profiles Industry worldwide.
The construction of the Vision-H700 system is extremely accurate with a granite slab as a base for the optical construction. The Granite slab ensures an optical construction that is always stable at varying temperatures and surroundings. The machine is constructed for continuous operation in harsh production environment (Vibration, Impact, Dust and Temperature), that is typical environments at the Aluminum extrusion production floor. The camera and Tele-centric lens are horizontally mounted in-line with the inspected profile. The large diameter of the Tele-centric lens of 300mm, with a special cradle that lying on a Vertical Granite slab with an accurate dynamics movement system with the special unique LED illumination systems, allows a single or multi (Up to 4) snap-shot to acquire the whole cross-section of a long large profile 740mm x 240mm. Image processing and measurement of dimensions with special requirements is extremely fast.
For wider and longer profile, Combined Parts, special application software, that works integrative with the Vision-H700 and allow to measure profiles that their size exceeded the whole size of the acquisition area.
The Vision-H700 supplied as a standard with Romidot Vision Sample Preparation Machine, Combination Belt and Disk polishing machine fitted with Scotch Brite® abrasive media that provides fast and easy sample de-burring.
Features & Benefits
Simplified sample preparation – eliminates sensitivity to sample condition and operator variance.
High accuracy and repeatability – ensures compatibility with tight tolerances and complex dimensions.
Extremely fast cycle time – fast reaction to situations and no time loss.
No sample setup, referencing or focusing, simply place the sample in the cradle against the glass – easy to operate and free of operator error and variance.
- Automatic measurement with PASS / FAIL decision support and detailed measurement reports – provides fast response on the production floor to help react quickly and eliminate scrap and losses.
Automatic archiving of profiles’ images and dimensions reports – traceability and compatibility with quality managements standards and procedures.
Network operation – real time distribution of quality related information throughout the plant.
Rugged design and few moving parts – reliable operation in production conditions.
Data collected to an automatic SPC application
|Accuracy & Repeatability (*)||±10µm (±0.0004”) sample size 240x180mm ±18µm (±0.0007”) sample size 700x240mm|
|Measuring Time||4 sec for (240x180mm) <16 sec for (700x180mm)|
|Optics||300mm Telecentric lens with high resolution camera|
|Illumination type||3 sets of Red LED rings|
|Image acquisition||High resolution camera with Direct & Reflection cross section Image acquisition|
|System Location||Near the Extrusion press in the production floor environment|
|System stabilization elements||Granite slabs & special shock absorbers|
|Sample length||80 – 300mm (3.2” – 11.8”)|
|System dimensions (L x W x H)||1935x660x1470mm (76”x26”x58”) 1935x960x1470mm (76”x38”x58”) with front desk|
|Weight||380 Kg.(840 lb)|
|Electricity||220V~240VAC (10A) 110V (16A)|
|Operating System||Win10Pro 64bits|
|Basic mode Software applications||Romidot Vision Romidot StatPack|
(*) In accordance with ISO 10360-2, and for basic features such as opposite linear edges, diameter & centers and wall thickness, etc.